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CNC數控機床講解

時間:2024-05-20 字號

CNC(數控(kong)(kong)(kong)機(ji)(ji)床(chuang))是(shi)計(ji)(ji)算(suan)機(ji)(ji)數字控(kong)(kong)(kong)制(zhi)機(ji)(ji)床(chuang)(Computer numerical control)的簡稱﹐是(shi)一(yi)種(zhong)由程序控(kong)(kong)(kong)制(zhi)的自動(dong)化機(ji)(ji)床(chuang)。該控(kong)(kong)(kong)制(zhi)系統(tong)能夠(gou)邏輯地處理真有控(kong)(kong)(kong)制(zhi)編碼或(huo)其(qi)他符號指(zhi)令規(gui)(gui)定的程序﹐通過計(ji)(ji)算(suan)機(ji)(ji)將其(qi)譯碼﹐從而使機(ji)(ji)床(chuang)執行規(gui)(gui)定好(hao)了的動(dong)作﹐通過刀(dao)具切削將毛坯料加(jia)工成(cheng)半成(cheng)品(pin)或(huo)成(cheng)品(pin)零件。


CNC數控的特點:(與普通機床(chuang)相比)

1、加(jia)工(gong)精度高﹐具有穩定(ding)的加(jia)工(gong)質量﹔


2、可進行多坐(zuo)標的聯動﹐能加工(gong)形狀復(fu)雜的零件﹔


3、加(jia)工(gong)零件改變時﹐一般只需(xu)要(yao)更改數控程序﹐可節(jie)省生產(chan)準(zhun)備時間﹔


4、機床本身的(de)精(jing)度高·剛(gang)性(xing)大﹐可選擇(ze)有利的(de)加工用量﹐生產效率高(一般為普通機床的(de)3~5倍(bei))﹔


5、機床自(zi)動(dong)化程度高﹐可以減輕勞動(dong)強度﹔


6、批量(liang)化生產(chan)(chan)﹐產(chan)(chan)品質(zhi)量(liang)容易控(kong)制﹔


7、對操作人員(yuan)的素質要求(qiu)較低(di)﹐對維(wei)護(hu)人員(yuan)的技術要求(qiu)較高


CNC數控(kong)設備選用(yong):


一(yi)、根據(ju)被加工產品選用


每一種加工(gong)機(ji)床都(dou)有其最佳加工(gong)的典型零件,因此(ci)應根據加工(gong)零件的不同選擇不同的數控(kong)機(ji)床。


二、根據機床的主(zhu)參(can)數(shu)選用


1、在機床所有參(can)(can)數(shu)中,坐標軸的(de)行程是主要的(de)參(can)(can)數(shu)。最基本的(de)是X、Y、Z三(san)個(ge)坐標軸,這三(san)個(ge)坐標軸的(de)行程反映機床的(de)加工能力


2、刀(dao)庫容量也是(shi)機(ji)床(chuang)的主(zhu)要參數(shu)。選擇(ze)機(ji)床(chuang)時(shi),要根據被加工零件的工藝分析結果確(que)定所(suo)需(xu)刀(dao)具數(shu)量。(立加一般24把左右(you);臥加可有30~125左右(you);標機(ji)選40左右(you)較合適)。


三(san)、根(gen)據機床精(jing)度選(xuan)用


要根據(ju)被加(jia)工(gong)(gong)(gong)零件關鍵部位(wei)(wei)(wei)加(jia)工(gong)(gong)(gong)精(jing)(jing)(jing)(jing)度(du)(du)要求來確定(ding)機床(chuang)(chuang)的精(jing)(jing)(jing)(jing)度(du)(du)等級。直線定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)、重復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)、銑圓(yuan)精(jing)(jing)(jing)(jing)度(du)(du)是評(ping)價數(shu)控(kong)(kong)機床(chuang)(chuang)精(jing)(jing)(jing)(jing)度(du)(du)的三(san)個(ge)指標。通(tong)常(chang)情況下,普通(tong)數(shu)控(kong)(kong)銑床(chuang)(chuang)、加(jia)工(gong)(gong)(gong)中心的直線定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)±0.01mm全程(cheng),重復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)±0.006mm,銑床(chuang)(chuang)圓(yuan)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)0.03~0.04mm。精(jing)(jing)(jing)(jing)密型加(jia)工(gong)(gong)(gong)中心直線定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)±0.005mm,重復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)±0.002mm,銑圓(yuan)精(jing)(jing)(jing)(jing)度(du)(du)為(wei)0.02mm。